ENERPAC RC1006 General Purpose Hydraulic Cylinder, 103.1 Ton, Capacity

Enerpac RC-1006 general-purpose hydraulic cylinder is a hydraulic jack used in construction, manufacturing and industrial maintenance applications for lifting, pushing, pulling and positioning heavy loads with precision and control. It represents the latest iteration of the renowned Enerpac RC-Series single-acting hydraulic cylinders having advanced features for enhanced durability, versatility and productivity.

Working Mechanism:

• The hydraulic cylinder is connected to a hydraulic power source or pump that supplies hydraulic fluid under pressure to the cylinder.
• As hydraulic fluid enters the cylinder, it creates pressure which builds up inside the cylinder.
• The hydraulic pressure forces the piston inside the cylinder to move. The piston is the movable component of the cylinder that generates the required force.
• The movement of the piston generates force which can be used to push, pull or lift objects depending on the specific application.
• Once the desired force is applied, the hydraulic fluid can be released or redirected back to the hydraulic pump for reuse.
• The movement of the piston can be controlled and adjusted by regulating the flow of hydraulic fluid into and out of the cylinder.
• The above steps are repeated as needed to perform various tasks requiring hydraulic force.

Features:

• It has a pre-tensioned spring to provide fast plunger retraction and improved productivity.
• This hydraulic cylinder comes with a bush bearing system, composite wear bands and a hardened stop ring to resist side load and minimise damage / repairs.
• It has a plunger wiper, high-grade polyethylene seals and tough external finishes for extended service life.
• This hydraulic cylinder features a bearing system with composite wear bands for optimal sideload resistance.
• It is integrated with a strengthened stop ring for improved durability and side load resistance.
• This general purpose hydraulic cylinder has a Trio Hybrid pre-tensioned spring system for faster retraction.
• It offers polyethylene seals to ensure low wear and long service life.
• This unit further features baked enamel finish for increased corrosion resistance.

Compatible Accessories:

• Enerpac CATS100 Tilt Saddle: This tilt saddle prolongs the lifespan of the brand's RC1006 cylinder by preventing damage from excessive side loads. The saddle ensures greater contact with the load, especially for vertically placed or extended cylinders. It can be securely bolted to the cylinder, offering safety and convenience.

Frequently Asked Questions:

Q. What safety precautions should I take while choosing a hydraulic cylinder?

A.

• Consider the maximum working pressure of the hydraulic cylinder and ensure it aligns with the system requirements.
• Ensure that the cylinder's load capacity matches or exceeds the expected load to avoid overloading and potential failure.
• Verify that the cylinder's speed and stroke length are suitable for the application to prevent excessive strain or inadequate performance.
• Check for proper certifications and compliance with industry standards to ensure that the cylinder meets safety requirements.
• Evaluate the quality and reputation of the manufacturer to ensure reliability and durability of the hydraulic cylinder.
• Ensure that proper installation and maintenance procedures are followed, including regular inspections and adherence to recommended operating parameters.

Q. How do I clean and maintain this hydraulic cylinder?

A.

• Inspect the cylinder regularly for any signs of leakage, damage, or excessive wear. Address any issues promptly.
• Before cleaning, make sure to relieve the hydraulic pressure and disconnect the cylinder from the power source to ensure safety.
• Clean the exterior of the cylinder using a soft cloth or brush to remove dirt, debris and contaminants. Avoid using harsh chemicals or abrasive materials that may damage the cylinder's surface.
• Check the rod and seals for any signs of damage or wear. If necessary, replace worn-out seals to prevent fluid leakage.
• Inspect the hydraulic fluid for contamination or degradation. If the fluid appears dirty or has excessive moisture or air bubbles, it may need to be drained and replaced.
• Regularly inspect and clean the cylinder's mounting points, connections and hydraulic hoses. Tighten any loose fittings to prevent leaks.
• Lubricate the cylinder's moving parts, such as the rod and piston, using a suitable hydraulic lubricant. Follow the manufacturer's recommendations for the type and frequency of lubrication.
• Test the cylinder's operation after cleaning and maintenance to ensure it functions properly. Check for smooth movement, proper alignment and absence of leaks.
• Keep a maintenance log to track cleaning, inspection and maintenance activities, including dates and any relevant observations or repairs.

Q. How to install this Enerpac RC-1006 hydraulic cylinder?

A.

• Position the hydraulic cylinder in the desired location and attach the mounting brackets securely using appropriate bolts or fasteners.
• Align the hydraulic connections and apply a suitable thread sealant. Carefully tighten the connections to the recommended torque specifications.
• Connect the hydraulic lines to the cylinder's inlet and outlet ports, ensuring proper alignment and secure attachment.
• Introduce hydraulic fluid into the system and bleed any trapped air following the manufacturer's instructions.
• Test the cylinder's operation, checking for smooth movement, proper alignment, and absence of leaks.
• Conduct a final inspection of all connections, fittings, and mounting brackets to ensure integrity.